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Labs21 Phone Forum
July 26, 2004

Practical Design Approaches for Efficient Cleanroom Fan Systems

Read a summary of the discussion (Adobe PDF. Click for more information. 2 pp., 772 KB, about PDF)

Featured Speaker: Peter Rumsey, PE, Rumsey Engineers. Download the presentation.(Adobe PDF. Click for more information. 35 pp., 667 KB, about PDF)

Typically, the largest, and perhaps easiest, target for building energy use reduction in a cleanroom facility is in the fan systems. As one of the largest segments of a cleanroom's electricity consumption, the fan systems (makeup and recirculation) are, therefore, obvious targets to reducing energy costs.

This presentation covered the unique design issues and opportunities relating to efficient cleanroom fan systems. The presentation discussed measured benchmark data on recirculation air change rates and also highlights air system efficiency metrics developed from benchmarking measurements (shown in the table below). The presentation also reviewed low pressure drop design concepts and configurations that offer the highest efficiency systems. Finally, the presentation explored Fan Filter Units (FFUs), a popular configuration for smaller cleanrooms, design approaches based on FFUs, and the relative efficiency of different FFU units.

 

Metric

Load Estimate

Baseline

Recirculation Air

W/cfm

Airflow rate is a design parameter (ACH, sf) or is known from certification air balancing

0.45 W/cfm
(2,222 CFM/kW)

Makeup Air

W/cfm

75% of the design airflow or provide measurment justification

1.08 W/cfm
(926 CFM/kW)

Biography:

Peter Rumsey is the Owner and Principal in Charge of Rumsey Engineers. He has over 20 years of experience in the engineering and energy field, and is a nationwide leader in sustainable and efficient design of government, scientific, and private sector buildings and critical environments, such as laboratories, cleanrooms, data centers, and research facilities.

Mr. Rumsey's passion for energy efficient and sustainable design issues has led him to publish several papers on HVAC energy efficiency. He is the author of a column in Environmental Design and Construction magazine discussing and debating sustainable design issues. For Critical Environments, Mr. Rumsey wrote an article on Laboratory Efficiency in the ASHRAE Journal and was a team leader in a Data Center Efficiency Design Charette for the Rocky Mountain Institute.

He has worked on the design and improvement of buildings in three continents and is a registered mechanical engineer in nine states, including California, Oregon, Arizona, and Texas. He is a Certified Energy Manager and a member of the ASHRAE Cleanrooms Committee (TC9.11). In 2002, he was awarded the Energy Engineer of the Year Award from the Bay Area chapter of the Association of Energy Engineers. Mr. Rumsey has a Bachelors of Science in Mechanical Engineering from the University of California at Berkeley.

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