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Labs21 Phone Forum
September 26, 2003

Saving Your Retrofit Dollars:
How to modify your facility for safe hydrogen fuel cell vehicle testing


Featured Speaker: Carl Paulina, Office of Transportation and Air Quality, U.S. EPA

In November 2002, the U.S. EPA's National Vehicle and Fuel Emissions Laboratory performed the first official tests of fuel cell vehicles, conducting new vehicle fuel economy test procedures. Prior to testing, however, EPA needed to modify its laboratory in order to comply with strict federal and local safety regulations governing the safe handling of the hydrogen that fuels the vehicle. This process, which took approximately eight months, sheds light on the challenges facing these specialty laboratories. With safety as the primary concern, for example, EPA developed new protocols to limit the maximum amount of hydrogen in the building at any one time and to comply with all safety requirements.

This presentation focused on the facility modifications necessary to safely test hydrogen fuel cell vehicles. With examples from the automotive industry, the presentation addressed the following questions:

  • How will existing test cell facilities be modified to reduce the cost of testing hydrogen vehicles?
  • What unique codes and standards apply to hydrogen test cells?
  • What are the typical costs for retrofitting these types of labs and how does this compare to building a specialized test cell for this purpose?

This phone forum was hosted by the Labs21 Automotive Testing Laboratory Forum.